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The Cart Was There. The Process Wasn’t. The manufacturer already had carts. That was not the problem. The carts moved parts.The carts
The Boat Was Ready. The Trim Wasn’t. The boat manufacturer had a problem. The boat was moving forward.The schedule was real.The customer
The Half-Million-Dollar Gasket Problem The customer had a problem sitting on the conference table. A gigantic gasket interface.Big sealing surface.Expensive assembly.High consequence
“Somebody’s Going to Get Hurt” The foundry manager pointed at the old match plate. “See that?” I looked at it. Aluminum plate.
From 750 Pounds to 16 Pounds: A Better Way to Build Foundry Tooling Some foundry problems are obvious the moment you see
From Part to Pattern: Creating Digital Foundry Tooling from an Existing Part Sometimes the pattern is gone. Sometimes the drawing is outdated.Sometimes
Your Foundry Pattern Needs a Digital Twin A foundry pattern sitting on a shelf is not the same thing as a backup
A mid-sized foundry had a pattern room full of legacy wood patterns. Some were active jobs. Some were old customer tooling. Some
Bondo Is Not a Production Strategy If your foundry is repairing the same pattern with Bondo between pulls, that pattern is not
Stop Patching Worn Foundry Patterns Between Pulls Every foundry has seen it. A pattern is old. The edges are soft. The fillets
Six Foundry Lessons Learned: Where 3D Printing Could Have Saved Time, Money, and Rework 1. The Match Plate Built Too Soon A
Prototype Casting Patterns: How to Validate a Design Before Production Tooling Production tooling is expensive. Before committing to machined tooling, match plates,
5th
5th
May, 2026
PETG and PCTG for FDM / FFF 3D Printing PETG and PCTG are practical, tough, general-purpose materials for functional prototypes, shop aids,
5th
5th
May, 2026
PLA for FDM / FFF 3D Printing PLA is one of the most common FDM/FFF materials. It is widely used because it
5th
5th
May, 2026
Understanding FDM / FFF 3D Printing Materials for Industrial Applications FDM/FFF 3D printing is not one material category. It is a manufacturing
5th
5th
May, 2026
Experience and Capabilities: Industrial Additive Manufacturing by JaegerTech Experience matters in industrial additive manufacturing. A useful part is not just something that
