Services

Jaeger Technology Group provides practical, production-focused additive manufacturing services for organizations that need more than basic 3D printing. We specialize in delivering functional parts, tooling, and systems that perform in real-world environments, not just on a build plate.

Our capabilities are built around speed, material performance, and manufacturability, allowing clients to move from concept to deployment with confidence.

Services include:

• Rapid Prototyping
• Short-Run Production and Bridge Manufacturing
• Large Format 3D Printing
• High Temperature Engineering Polymers
• Tooling, Jigs, and Fixtures
• Patternmaking and Foundry Support
• Parametric Design & Automation (Custom Scripting)
• Custom Development and Integrated Prototyping

We produce functional prototypes using engineering-grade materials to validate form, fit, and function early in the development process. Unlike cosmetic prototype services, our focus is on real-world performance:

• Mechanical strength and durability
• Thermal resistance and material behavior
• Assembly validation and tolerance stack-up

This approach reduces downstream redesign and accelerates the path to production.

We provide hands-on engineering support focused on manufacturability, tooling strategy, and production feasibility. This service is often the starting point for new programs, process improvements, or part redesign efforts.

We help organizations make better decisions before anything is manufactured.

Core capabilities include:

• Design for manufacturability (DFM) analysis
• Tooling and process selection (cast, machined, and additive workflows)
• Prototype-to-production transition planning
• Material selection for performance and durability
• Fixture, tooling, and workflow optimization
• Additive manufacturing integration strategies for production environments

This layer of support ensures that downstream fabrication is faster, more reliable, and more cost-effective.

For low-volume production, pilot runs, or bridge manufacturing, we provide a reliable alternative to traditional tooling-heavy processes. Our systems are optimized for consistent repeatability across batches, controlled material properties, and efficient turnaround on complex geometries. Particularly valuable for pre-production validation, custom or specialized components, and products with evolving designs.

We operate large-format additive systems capable of producing parts well beyond standard desktop limitations. This enables the production of foundry patterns and core boxes, vacuum forming bucks and molds, industrial fixtures and tooling, and large enclosures and structural components. By reducing or eliminating part segmentation, we improve structural integrity while reducing assembly time and failure points.

We specialize in precision fabrication using advanced thermoplastics that require controlled thermal environments and process discipline. Materials include carbon fiber–reinforced nylon, glass-filled polymers, and high-performance materials such as PEEK and PAEK — suitable for load-bearing applications, elevated temperature environments, and chemically resistant components. Most service providers avoid these materials due to process complexity. We’ve built our workflows specifically to handle them.

We design and manufacture application-specific tooling to improve efficiency, repeatability, and ergonomics in production environments. Typical applications include assembly fixtures, inspection tools, drill and machining guides, and handling/positioning tools. Our focus is on durability and usability, ensuring tools hold up under real production conditions.

We provide 3D printed patterns and tooling for metal casting applications, combining traditional patternmaking principles with modern additive manufacturing. Capabilities include split patterns and match plates, core boxes and core print integration, draft/shrink/gating considerations, and large-format patterns for industrial castings.

We build custom CAD tools that generate geometry from defined inputs—eliminating repetitive modeling and enabling fast, consistent design variations. Capabilities include parameter-driven geometry generation, constraint enforcement, standardized part families, and production-ready outputs (STL, STEP). Applications span custom-fit components, multi-size product lines, and tooling/fixtures/patterns.

For complex projects, we develop integrated systems that combine mechanical structures, electronics, and sensors. Typically used for research and feasibility studies, data collection and validation, and early-stage product development. Our goal is to create functional test platforms, not just theoretical designs.

Every project begins with a focus on application and constraints—not just geometry. We evaluate functional requirements, material selection, manufacturing method, and cost vs. performance tradeoffs. From there, we recommend a solution designed to meet your objectives with minimal iteration and maximum reliability.

If you need parts that perform, not just prototypes that look good, we’re ready to help.

Contact us to discuss your application, timeline, and requirements.